Iron and steel-making

AuthorInternational Labour Organization
Pages48-52
48
MEISI05-R-2005-02-0159-1-En.doc
7. Iron and steel-making
7.1. General
7.1.1. The iron and steel industry uses a range of furnaces. For iron-making
operations, the essential feature is the blast furnace. For steel-making operations, there are
three types of furnaces: the open-hearth furnace, the basic-oxygen process converter and
the electric arc furnace.
7.1.2. Furnaces may cause glare that can injure the eyes unless suitable eye
protection is provided and worn. Manual operations, such as furnace bricklaying, and
hand-arm vibration from using pneumatic tools and grinders may cause ergonomic
problems.
7.1.3. Only authorized persons should be allowed near furnaces.
7.1.4. There should be suitable and sufficient general and local exhaust ventilation
with dust- and fume-collecting devices incorporated into the design of the exhaust
ventilation systems.
7.1.5. The effectiveness and adequacy of general and local exhaust-ventilation
systems to remove fumes and gases from the furnace area should be tested regularly.
Collection bags for dusts should be replaced when indicated.
7.1.6. Ultraviolet (UV) and/or infrared light-resistant goggles or face shields should
be provided where there is a requirement for the authorized visual inspection of furnaces.
7.1.7. Continuous detectors should be installed to provide early warning of raised
levels of dangerous gases.
7.1.8. Positive pressure self-contained breathing apparatus should be available to
enable rapid rescue in the event of a build-up of dangerous gases. The breathing apparatus
should be checked and maintained regularly, and should only be used by people who have
been trained to do so.
7.1.9. People working in and around the furnace and oven areas should be provided
with suitable PPE to protect them against molten metal burns, noise, and physical and
chemical hazards (see also Chapter 5). PPE should be to molten metal standard for casters
and others exposed to molten metal. Specific PPE should include, but not be limited to:
(a) molten metal resistant jackets and trousers;
(b) face shields or vented goggles;
(c) molten metal resistant gloves;
(d) safety footwear insulated against heat;
(e) respiratory protective equipment;
(f) protective helmets;
(g) hearing protection; and
(h) eye protection.

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